Projects
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Assembly Table Top
When building the rolling storage unit I was bothered a lot by my inability to get the cabinet to stay square. Part of the problem (though not all of it), I realized, was that I really don’t have a reliably flat surface to work on when trying to glue up a piece. Anything too big to fit on the tablesaw’s flat-ground cast iron table was getting assembled on my knock-down assembly table with its laminate and plywood top. A top which, I couldn’t help but notice, has been getting decidedly less flat over time. That’s...
read moreJulie’s Laptop Table
We’re not quite ready to plunk down the money for kitchen cabinets yet, but there was another itch in the house that needed scratching recently. Late last year I built a pair of really pretty snack tables: They’ve been quite popular. Handy size, adjustable height, and pretty to look at. They are so useful, in fact, that one of them keeps wandering upstairs to Julie’s home office because it’s the perfect size for her work laptop to sit on when she’s teleworking. So I figured why not make her one that she can...
read moreRolling Storage Unit build, completion
With the case fully assembled, my storage unit was starting to look pretty good. Now came the detail work. Shelves The three adjustable shelves are very simple things, just a painted plywood piece with a strip of maple at the front. I test-fitted them into their openings, sanded the maple edging and applied it with glue. While that dried, I cut a dozen 1-inch lengths of 1/4-inch dowel on the bandsaw and sanded a chamfer on each end to make them easier to slip into and out of the holes. One mistake I’ve made on previous projects was...
read moreRolling Storage Unit build, part two
Now that I had my vertical case parts, the next part was pretty simple. Top and Bottom The top for my rolling storage unit is a piece of 3/4-inch MDF 72 inches long and 19 wide. To give it rigidity, it is trimmed in 1-1/2 inch wide pieces of 1-inch thick maple. It will overhang the finished case by 1 inch on each end and be flush at the front and rear. There is nothing particularly special about the top. I mitered the corners of my trim pieces and attached them to the MDF with biscuits and glue to make the assembly. The MDF panel got...
read moreRack ’em Up
I’ve already shown you the craptastic 2×4 shelf unit where I’ve been storing my lumber and sheet goods, and my plans for a better system. One part of the plan was executed successfully today: This is the Wood River HD lumber rack that I mentioned in a previous post, except this photo is actually taken from my garage workshop. Yay! To start with, I bought two of the Wood River kits. Each kit comes with two steel tubes, standoffs for mounting against the wall, and three pairs of shelf standards. The tubes are 44 inches long...
read moreRolling Storage Unit build, part one
To get started on my new storage unit, I made a parts list from my SketchUp model and went shopping. For hardware I ordered: Four 2-1/2 inch locking casters Four pairs of 18-inch full extension drawer slides Two pairs of frameless full inset Euro cabinet hinges Commonly affecting the young and the middle aged person, pain in sacroiliac joint levitra online informative website is usually felt on either the left or right upper abdominal pain after gallbladder removal is an alarm bell of possible spasm of the sphincter. What is Dyslexia-...
read moreRolling Storage Unit design
There’s one part of my shop that I’ve never shown you. It’s the area where I store lumber, sheet goods, and also the non-woodworking items that one normally keeps in a garage. Here it is: Yeah, it’s kind of a mess. At the back of all that is a wooden shelf unit made from 2×4 and plywood. It is 6 feet wide, 6 feet tall, and 2 feet deep; it has three shelves, roughly 3 feet apart, and a pair of MDF runners that provide storage for items long enough to stretch between them. Normally, when I start a new project...
read moreShop Built Tapering Sled
I found myself with a rare free weekend and a yen to spend some time in the shop, but no particular project to work on. So I spent it scratching an itch that’s been bugging me for the last couple of projects: a tapering sled. I’ve had a couple of tapering jigs over the years. My first one was like the one pictured at right: a pair of metal channels with a hinge at the top, a metal stop at the bottom, and a curved slide with a wing nut for locking the position in at a given angle. There was also a pretty-much-useless degrees...
read moreSarah and Matt’s storage chest build, completion
Before going any further, I thought this was a good time to put Arm-R-Seal on the assembled carcase because getting a rag into those cubbies would be a lot more difficult once the back was on. Having the top coat in place also makes it easier to dust off the carcase. Doors I double-checked my upper cavity size and confirmed that it was 17-3/4 high and 34 wide. Subtracting 1/8 inch in each direction for clearance means my two doors should be 17-5/8 tall and 16-7/8 wide. I’d cut all of my stiles and rails long on purpose, so now I...
read moreSarah and Matt’s Storage Chest build, part 2
I was feeling a little more self-doubt than usual on this project, as often happens when I’m making something for a loved one. So I decided it would be smart to assemble the main carcase first, then double-check my interior measurements before cutting any drawer or door parts to size. First up, I sanded all of my plywood panels to 180 grit so I wouldn’t have to do it later. Then I applied my framelike edge pieces to the plywood sides using #20 biscuits and glue. Attaching the front edge trim to the two fixed shelves and the...
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